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Tesla Self-Driving Probe Hits 2.9M Cars

October 10, 2025
Tesla Self-Driving Probe Hits 2.9M Cars

NHTSA Probes 2.9M Tesla Vehicles Over Self-Driving Crashes and Red-Light Violations

The U.S. National Highway Traffic Safety Administration (NHTSA) has launched a fresh investigation into Tesla's Full Self-Driving (FSD) software, scrutinizing 2.9 million vehicles following dozens of reported incidents where the system allegedly flouted traffic rules, leading to collisions, injuries, and even fires. Announced on Thursday, October 9, 2025, the probe zeroes in on 58 cases of erratic behavior, including ignoring red lights and veering into oncoming lanes, often without alerting drivers. This Tesla self-driving probe marks yet another blow to Elon Musk's ambitious autonomous driving narrative, raising alarms about the technology's readiness amid a surge in electric vehicle adoption and regulatory scrutiny.

Drivers involved in these mishaps recounted a chilling lack of warnings from the FSD system, which is classified as a Level 2 driver-assistance feature requiring constant human oversight. The incidents, spanning intersections, railroad crossings, and opposing traffic scenarios, have resulted in over a dozen crashes, multiple blazes, and nearly two dozen injuries, underscoring the potential perils of over-reliance on semi-autonomous tech. As Tesla rolls out an updated FSD version this week-version 12.5-and tests a hands-free upgrade long promised by Musk, this inquiry could reshape the future of self-driving cars, influencing safety standards and consumer trust in a market projected to hit $10 trillion by 2030.

Tesla Self-Driving Probe

With NHTSA emphasizing comprehensive coverage beyond just intersections, the probe signals a deeper dive into FSD's algorithmic flaws, potentially leading to recalls or software mandates. For Tesla, already under multiple investigations, this adds to a mounting pile of legal and reputational challenges, even as the company touts its vision tech as a path to robotaxi dominance.

Incident Details: 58 Crashes, Injuries, and FSD's Failure to Warn

NHTSA's filing details a pattern of alarming lapses in FSD's performance, with 58 documented episodes where Tesla vehicles disregarded stop signals at controlled intersections or barreled into wrong-way traffic, culminating in rear-enders, side-swipes, and fiery pileups. Over a dozen collisions ensued, alongside several vehicle infernos-likely sparked by lithium-ion battery impacts-and close to two dozen injuries ranging from whiplash to fractures, as reported by affected owners to the federal watchdog.

A recurring theme: the system's eerie silence. Drivers testified to no auditory or visual cues preceding the malfunctions, leaving them scrambling to intervene mid-maneuver. One Virginia case saw a Model Y plow through a red light into oncoming semis, shearing a guardrail; another in California involved a Cybertruck drifting lanes on a highway, clipping a semi-truck. These aren't isolated glitches but systemic blind spots, particularly at rail crossings where FSD reportedly ignores flashing barriers and descending gates, advancing perilously close to tracks.

The probe's scope extends beyond urban junctions to any FSD-triggered violations, including rural rail encounters or highway merges, encompassing all 2.9 million equipped vehicles-Models S, 3, X, Y, and Cybertruck-from 2016 onward. NHTSA's statement stresses a holistic review: "Behaviors manifest most at intersections but may arise adjacent to opposing lanes or near railroads," hinting at neural network deficiencies in edge-case detection.

  • Incidents: 58 total, including red-light runs and wrong-lane drifts.
  • Crashes/Fires: 12+ collisions, multiple blazes from battery damage.
  • Injuries: Nearly 24, from minor to severe in high-speed impacts.
  • No Warnings: Drivers report zero alerts before system errors.

This escalation follows Tesla's October 8 rollout of FSD v12.5, which Musk hyped as "smoother than ever," yet early user logs on forums like Tesla Motors Club flag persistent phantom braking and intersection hesitations-echoes of the probe's focus.

FSD Under Fire: Level 2 Tech's Limitations and Driver Responsibility

At its core, FSD is SAE Level 2-advanced driver assistance demanding vigilant human supervision, not full autonomy. Tesla markets it as "supervised," with cameras, radars, and ultrasonics feeding neural nets trained on billions of miles, but critics like IIHS decry its "beta" tag, citing 2023's 11 fatalities linked to misuse. The probe spotlights this gap: algorithms falter in ambiguous scenarios like sun-glared signals or construction zones, where human intuition excels.

Musk's October 9 X post teased "unsupervised FSD" trials in Austin, a Level 4 leap sans steering wheel overrides, but NHTSA's timing-pre-rollout-hints at preemptive reins. User anecdotes on Reddit's r/TeslaLounge paint FSD as "90% magical, 10% terrifying," with rail-crossing blindness a recurring gripe: vehicles halt erratically or surge past arms, as in a Colorado near-miss captured on dashcam.

Broader implications: Level 2's "hands-on" mandate blurs lines, fostering complacency-NHTSA data shows 70% incidents involve distracted drivers. Tesla's 2.9 million fleet-15% of 20 million vehicles-amplifies stakes, with potential OTA fixes or recalls costing $1 billion if hardware swaps ensue.

Tesla's Probe Parade: From Summon Fiascos to Autopilot Verdicts

This isn't NHTSA's first Tesla tango: January 2025's "Smart Summon" scrutiny probed 100+ parking lot fender-benders, where vehicles lurched unpredictably, denting $500 million claims. August's reporting lapses inquiry grilled Tesla on 1,200 unreported crashes since 2018, violating FMVSS mandates-fines could hit $25,000 per omission.

August's Miami jury bombshell: Tesla liable for 70% in a 2019 Autopilot fatality-Model 3 veered into a truck, killing a family of four-awarding $240 million, upheld despite appeals. Autopilot, FSD's precursor, tallies 700+ deaths per NHTSA, versus Waymo's zero in 20 million miles.

Musk's retort: "Overregulation stifles innovation," but shareholders balk-TSLA dipped 2% post-probe, erasing $20 billion market cap. Cumulative probes, spanning 5 million vehicles, could mandate Level 2 disclaimers or speed caps, denting FSD's $12,000 subscription allure.

Rail Crossing Nightmares: FSD's Blind Spot at Tracks and Barriers

NBC News highlights FSD's rail woes: in 15 incidents, vehicles ignored arm descents and strobe warnings, creeping onto tracks- one Texas Model S halted inches from an Amtrak, dashcam viral with 10 million views. Algorithms, tuned for urban grids, misread linear rails as lanes, per MITRE reports, with sensor fusion failing in low-light or fog.

NHTSA's expansion to crossings-beyond intersections-targets this Achilles' heel, where 5,000 annual US fatalities occur. Tesla's OTA v12.5 patch claims "improved rail detection," but beta testers report phantom halts, eroding confidence in unsupervised beta.

Implications ripple: FRA could mandate FSD disengages at crossings, curbing robotaxi dreams in freight-heavy states like California.

Musk's Autonomy Ambition: FSD v12.5 Rollout and Unsupervised Hype

October 8's v12.5 debut-end-to-end neural nets for "human-like" driving-promised 30% fewer interventions, but probe timing tempers hype. Musk's X thread touted Austin robotaxi tests sans hands, eyeing Level 4 by 2026, but NHTSA's shadow looms, demanding data transparency Tesla has resisted.

Unsupervised FSD, teased for California DMV approval, hinges on probe outcomes; delays could slash $50 billion robotaxi valuation. Competitors like Cruise (post-pedestrian drag) and Waymo (50,000 weekly rides) leapfrog, with Tesla's 1 billion FSD miles paling against Waymo's safety record.

Investor fallout: TSLA's 5% Q3 dip on probes, but Musk's "physics will win" mantra rallies bulls eyeing $1 trillion AV market.

Broader Ramifications: Safety Standards, Recalls, and EV Trust

NHTSA's net could ensnare recalls-software downgrades or camera upgrades costing $2 billion-or Level 2 reclassifications, stalling FSD sales. For 2.9 million owners, OTA patches offer solace, but lawsuits like Miami's $240 million precedent signal class-actions brewing.

EV trust erodes: J.D. Power surveys show 25% hesitation on autonomy, denting Tesla's 50% US market share. Globally, EU's AI Act mandates "high-risk" FSD audits, syncing with NHTSA's push for explainable AI.

Path forward: collaborative beta testing with regulators could redeem FSD, but Musk's defiance risks fines topping $1 billion. As probes proliferate, Tesla's self-driving dream teeters on transparency's tightrope.

In this high-stakes highway, NHTSA's probe isn't a pit stop-it's a reckoning for roads to robotaxis.

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